Why You Should Consider Fluke Thermal Imaging for your Business?

Keeping the procedure flowing with no disturbances is the main goal of all maintenance men and women. If you’re maintaining a big establishment, factory, or industrial plant, you need to have good tools to assist you. Even if maintenance professionals have seen all sorts of mechanical faults and issues, they can never truly tell what’s happening inside the machines without the help of troubleshooting tools. One of the most effective tools to use is Fluke thermal imaging. They are the best tools to use if you want to inspect critical mechanical and electrical equipment with accuracy and efficiency.

Work together with Fluke tools.

Fluke tools are the best test tools to work with especially if you’re in the troubleshooting and maintenance industry. These tools offer advanced functions and top-of-the-line preventive solutions that literally tell you what to do next. There are several Fluke devices that focus on different troubleshooting aspects. One tool covers multiple! Expect a Fluke tool to give you more than that for which you bargained. This tool will help you get accurate results and will let you test within a safe distance.

So if you’re taking care of the maintenance needs of your business, consider having a Fluke tool by your side.

Watch out for shiny objects. 

There are external elements that can interfere with your thermal imager’s reading and those are shiny objects. You see, these tools read radiation and interpret it as temperature. Therefore, you can expect accurate results when testing conductor insulation or motor housing. On the other hand, shiny surfaces (also known as low-emissivity surfaces). A good example of this is metallic surfaces. In such instances, when you point your Fluke thermal imager at shiny surfaces it will capture the reflection instead of the temperature of the surface itself.

Benefits of having a thermal camera in your business.

Firm workflows are necessary in all businesses. With this said, you need a tool that can prevent any downtimes from happening. A thermal imager can help you prevent issues from persisting with your panels, drives, motors, etc. With this Fluke tool, you can be able to revisit thermal images from previous rounds and compare them to the most current ones. This way, you can make steady comparisons to help you determine if any anomalies are starting to plague your electronics and machines.

Here are some effects to keep in mind according to a Fluke source:

  • Most equipment failure mechanisms involve a significant rise in operating temperature long before catastrophic failure occurs.
  • Thermal measurements help detect problems in nearly all types of equipment, from electrical to mechanical, process, electronic, etc.
  • Thermal images are best taken while the equipment is operational. No shutdowns needed.
  • Thermal images can access components and units often too far away or hard to get to for traditional temperature measurements.
  • Thermal images taken at a safe distance. Minimal safety risk (except for live voltage—which still requires full electrical safety precautions).
  • Because thermal inspections are fast, they can cover more ground and find problems in areas that would typically be ignored.

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your device by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

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Determining The Type of Thermal Imaging Focus You Need

Thermal imagers are one of the crucial troubleshooting tools you can bring during inspections and maintenance rounds. These tools can efficiently capture uncommon heat signals that may damage your equipment. However, take note, that there are different focuses to choose from depending on the type of project you’re doing. Each focus can benefit the project more since it will garner more accurate results. Here’s a quick guide on how you can determine the type of thermal imaging focus you need.

Importance of getting the right focus.

On the outside, our machines may look alright, but who knows what’s happening under the hood? A simple yet effective way of knowing is with the use of Fluke Thermal Imagers. With the use of this device, you’ll be able to know whether your equipment is taking up issues and faults. Now, the significant part of getting the focus right is the results that come out of it. If the image is not clear enough then it might pose as an untrusted source of report.

This is why it’s very important to know how to navigate the right focus that is perfect for your project. This way, you can get accurate and clear results also for future documentation in regard to the health of your machines. Get to know the most common focuses below!

Various kinds of thermal imaging focus.

  • Fixed focus: Thermal imagers are point-and-shoot devices. Think of it as a camera. However, the difference is that thermal imagers tend to have lower resolution. To get better results, make sure that your target is 1.5 feet and further. This kind of focus is best used for troubleshooting applications like checking for air duct leakage, overheated bearings, and loose or corroded connections.
  • Manual focus: If you’re planning on capturing something more precise, then you might need more than autofocus to get sharp images. With thermal imagers, auto-focus can only do so much. So, if you’re an experienced thermographer, you may prefer to go on manual mode to get precise results of the things you want to go on record. The downside of manual focus, however, takes too long to assemble than using auto-focus. 
  • Autofocus: Time-efficiency-wise, going on autofocus can save you more time than you allow. But take note, however helpful this type of focus is in your operations, it will still depend on your target. There are times when you’ll still need to make manual adjustments. This usually happens if there are multiple targets within your ideal one. And in such circumstances that it doesn’t capture the one you want, then opt to switch to manual mode.
  • Laser-assisted autofocus: Have the ability to zero in on your targets with a laser distance meter. Capturing thermal readings can already be a bit complicated depending on how sharp you want your images to be. Luckily, there is a laser-assisted autofocus you can rely on to get the reading you want.  The benefits of using a laser? You can zero in on the target you want to capture.
  • Multifocal image capture: If you want multiple images captured then your focus of choice may be a multifocal image capture. They can capture multiple images and compress them all into one sharp image. You get the best of both worlds in capturing far and near targets in one image!

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your device by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

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Top Fluke Tools For Energy Saving

Energy sufficiency is one of the ways to reduce the impact of global warming worldwide. This was put into paper in 2015 known as the Paris Treaty. This is a legally binding international treaty signed by 194 parties. This is to recognize the impact of climate change and reduce its effect of it in the coming years. This treaty aims to substantially reduce greenhouse gas emissions globally and mitigate the worsening effects of industrialization.

Top Industries With Highest Energy Waste

Oil and Gas Industry.

There is no wonder that the oil and gas industry is the top industry when it comes to energy waste. Oil is the bloodline of industrialized countries. It is used in the production of synthetic fibers, petrochemicals, and plastics. It fuels a huge percentage of feedstock, heat, and power production. One solution can be for oil and gas companies to improve their water recycling processes. However, it isn’t easily implementable. 

Internet Industry.

We can all agree that the internet is one of the greatest inventions of all time. It helped us transition to the digital world where almost everything is almost instant – from data gathering, research, transactions, and even social interactions and relationships. However, this dependency on the internet has made us so vulnerable and environmentally damaging contributing to the growing impact of climate change and global warming. In 2018, according to Internet Health Report, the amount of energy waste produced by data centers are at par with the global air travel industry when it comes to carbon dioxide footprint.

Built Environment.

Real estate consumes 70% of the generated electrical power globally. Since we live in different climates, we need different climate stabilizers in our structures. Lighting, cooling, and heating systems use the majority of the energy. There is a lot of energy waste produced by this industry because of poor utilization, conversion, and transport. One of the solutions for this is to use energy-saving appliances to reduce the number of energy consumption and see tangible results – although not immediate ones.

Power Generation.

There are massive losses in this industry considering its nature – power generation. 33% of the generated power is lost and wasted along with the delivery and generation channel. Heat Recovery Steam Generators (HRSG) are used to regain some of the lost energy but it still isn’t enough considering the massive losses.

Profiling Industrial Energy Usage

The energy usage of industries is measured through the following:

  • Plant age
  • Load type and size
  • Operational schedule
  • Number of workers
  • Climate
  • Maintenance philosophy

There are two techniques to start energy saving: by general inspection of systems and targeted data gathering. You cannot manage every single kilowatt that you are using. What you can do is divide every facility into electrical infrastructures and then into key systems. This way the problem is easily identifiable through the grouping. You can identify how much energy is consumed, which practices are wasteful, how long a machine operates, or even what kind of operation it does.

Top Fluke Tools for Energy Saving

If you are looking for an all-rounder tool that will help you with your energy-saving needs – Fluke is the way to go! Check out these Fluke Tools for energy saving.

Fluke 561 HVAC Infrared and Contact Thermometer

This Fluke Tool will help you determine your problem whether in close proximity or not! This thermometer can measure temperatures ranging from -40 to 550 degrees Celsius. It also provides a single-point laser sighting and allows easy emissivity for measuring pipes and other shiny surfaces. You can use this thermometer in large areas or small objects because of its ergonomic design. This trusty thermometer can measure hot, moving, electrically charged, and hard-to-reach objects in no time.

Fluke 561 HVAC Infrared and Contact Thermometer. Photo from Fluke.com

Fluke 1732 and 1734 Three-Phase Electrical Energy Loggers

Fluke 1732 and 1943 are the top energy loggers that will help you measure your energy consumption. By identifying the sources of energy waste like overloaded circuits, you can perform load studies and discover which part of the electrical system uses the energy excessively. These energy loggers automatically capture and record voltage, current, power, power factor, energy, and associated values. They have the highest safety rating in the industry! Aside from having an optimized user interface, it has bright, color touch screen that comes in convenient when analyzing the data gathered.

Fluke 1732 and 1734 Three-Phase Electrical Energy Loggers. Photo from Fluke.com

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your device by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

Sources

https://www.araner.com/blog/top-industries-highest-energy-wasted

https://www.processingmagazine.com/maintenance-safety/asset-management/article/21140469/how-to-reduce-energy-waste-in-the-manufacturing-sector

https://www.fluke.com/en-ph/product/temperature-measurement/ir-thermometers/fluke-561

https://www.fluke.com/en-ph/product/electrical-testing/power-quality/1732-1734

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5 Power Quality Issues That You Can Solve With Fluke Power Analyzer

Fluke power quality analyzers are one of the most powerful tools to have when you’re in the maintenance field or working closely with factories, plants, or buildings in general. Fluke power analyzers are able to diagnose and sense multiple faults and issues as easily as one, two, three! However, top issues are best solved with a power analyzer to get the best results. Here, we’ll discuss the top issues you can solve using a Fluke power analyzer.

Benefits of using a Fluke Power Analyzer

There’s more than meets the eye about the Fluke power analyzer. Maintenance men and women prefer working with power analyzers because of their ease of use. What seems to be a complicated task is now more simplified by these Fluke tools. Our yellow-holstered troubleshooting tool can let you quickly and accurately perform measurements. Its interface offers a straightforward approach in a way that beginners won’t even have a hard time navigating through them. Here’s a quick rundown of the benefits it provides the maintenance person and the project itself.

  • Quick analyzation
  • Accurate results
  • Automatic measurement capture
  • One-touch reporting
  • Simple data downloads
  • High-speed voltage transient capture
  • Work at a safe distance
  • Calculate current harmonics limits

Top five power quality issues that Fluke analyzers can resolve.

There can be several ways in which electrical problems and faults (big or small) can plague your electrical equipment. Even small issues are best not to be overlooked since they can be a root cause of expensive repairs or worse, replacements. Power analyzers can let you see mechanical and electrical faults with an easy sweep of the device. Here are the top five issues that a Fluke power quality analyzer can efficiently and accurately diagnose.

1 Harmonic distortion

Harmonics are also known as the currents and voltages with frequencies found in electric-powered motors and machines that integrate multiples of the fundamental power frequency. One of the most common occurrences of harmonic distortion is flickering lights, overheated transformers, and tripped breakers.

Sources of harmonic issues…

  • Non-linear loads
  • Switched-mode power supplies
  • Data processing equipment
  • High-efficiency lighting

The Fluke power quality analyzers can assess current harmonics and if there are possible harmonic distortions to occur in the near future, amazing right? This is most beneficial to electrical engineers and maintenance men and women so that they can prevent unexpected failures or situations. Doing so increases your system uptime with fewer worries about unexpected situations.

2 Energy waste

One of the great features of the Fluke power quality analyzer is being able to monitor power consumption. It’s fairly difficult to diagnose energy waste especially when you don’t know where they are coming from! Luckily, Fluke tools can help you locate these energy wastes easily. Having Fluke power quality analyzers can let you track, analyze, and report energy consumption and waste.

What’s more, the power quality analyzer can let you compare historical analyses or benchmarks against industry norms. This will help you get a clearer picture of what’s about to occur in your facilities and electrical works. The Fluke power quality analyzer also has a live view feature which can allow you to view information while the data is still being collected.

3 Overloaded panels

Fluke power quality analyzers are also best used to determine overloaded panels. This Fluke tool is equipped with advanced functions that can be applied in different situations and uncover multiple electrical issues. The “logger mode” can let you determine overloaded panels and help you with preventive maintenance.

4 Capturing electrical disturbances

If there’s a Fluke tool that’s best for detecting power issues and disturbances, it’s probably a Fluke Power Quality Analyzer. Though don’t get us wrong, all Fluke tools are the best in the industry when it comes to the troubleshooting and maintenance department. It’s basically power analyzers that can perform a seamless job.

Just how advanced are Fluke tools? The power quality analyzer does not only capture general electrical disturbances, but rather it can also identify wiring problems with a single press of a button. Not only that but it can also auto-correct or fix wiring problems.

5 Uncover additional issues

You technically can’t an entire picture with just one sweep. This is why maintenance rounds are due to happen to make sure that the optimum health of electrical materials is at its peak. One of the best things about power quality loggers is their two-in-one function. Ideally, you can do more with them than the standard test tool. You’ll be able to do troubleshooting, quality analysis, and logging capabilities (what more can you ask for?!).

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your device by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

Sources:

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Sustaining Ground System with Fluke Tools

A complete ground system is essential to spare your equipment from unnecessary downtime and potential failure in the long run. But what is the ground? According to National Electrical Code, the ground is defined as a conductive body that extends to the ground. There are two grounding subjects: Earth grounding and Equipment grounding. Earth grounding pertains to the intentional connection from a circuit conductor to the ground in the earth. Equipment grounding, on the other hand, secures the operating equipment in a structure if it is properly grounded.

A sound ground system has four characteristics. First on the list is good electrical conductivity. Secondly, conductors are capable of withstanding available electrical current. Long life and low ground resistance and impedance come in third and fourth consecutively. If your ground system fails to deliver these, you need to have your ground system checked by a professional.

Dangers of a lousy ground system

When systems aren’t maintained properly, you are setting your systems up for failure and damage. Grounding also plays a major part in maintaining your lightning protection system! The ground system is susceptible to corrosive soils, high moisture content, high salt content, and high temperature. Exposure to these may affect the resistance of the grounding system.

Here are some risks you might be exposing yourself to.

  • Electric Shock. An electric shock can cause muscle spasms. You may have felt an electric shock in the form of a tingling or buzzing sensation. A 10 mA current can even tear a ligament or a tendon due to shock. When a current of more than 50 mA passes through the heart, it can cause cardiac arrest. In the worst cases, it can affect your nervous system.
  • Instrumentation Errors. When a part of the electrical system is faulty, the equipment or instruments might incur damages.
  • Harmonic Distortion. Harmonic distortion is the changes in electrical frequencies due to current and voltage frequencies. It is important to avoid any distortion as that may affect the communication systems.
  • Power Factor Problems. The power factor is the ratio of working power to apparent power measured in kilowatts. It is important to consider in a circuit because if there is any power factor less than 1, it means that the wiring needs to carry more current than what is necessary. An inefficient power delivery system means that there is a poor power factor.
  • Electric Fires. Most electrical fires are caused by faulty circuits and poorly maintained electrical systems. Fires caused by electrical malfunction contribute to 6.3% of the total house fires this 2022.

All these dangerous circumstances can be prevented when your ground system is properly maintained.

Top Fluke Ground Meters

Maintaining your ground system will make your electrical systems and ground systems work properly and avoid unnecessary downtime. And if you are looking for a ground tester that will give you the measurements that you need – Fluke tools is the go-to! Sturdy, rugged, and accurate – what is there to ask for? Check out these Fluke Ground Meters!

Fluke 1625-2 GEO Earth Ground Tester

This state-of-the-art Fluke Ground Tester can deliver a fast and accurate measurement with all four test methods. It measures earth-ground loop resistance with clamps, stakes, or both. With the use of stake less test method, you can avoid the dangerous and time-consuming job. With advanced features like Automatic Frequency Control that identifies existing interference and provides a more accurate earth ground value. Another feature is the R* measurement that calculates earth ground impedance. It is very easy to use – the tester even tells you which stakes or clamps is needed for every test you will perform. And it can store up to 1500 records so you are sure that your readings are kept for a long time.

Fluke 1625-2 GEO Earth Ground Tester. Photo from Fluke.com

Fluke 1623-2 GEO Earth Ground Resistance Meter

This rugged ground resistance meter is best used to measure earth-ground loop resistances. You can use this to perform ground tests in places you never thought of working on before. Electricians wear insulated gloves which in some cases can be bothersome. But this won’t be your concern with Fluke 1623! This dependable ground tester is beginner friendly and grip-friendly!

Fluke 1623-2 GEO Earth Ground Resistance Meter. Photo from Fluke.com

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your machine by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

Sources:

https://www.fluke.com/en-ph/learn/blog/grounding/why-ground#:~:text=Why%20test%20ground%20systems%3F,ground%20rods%20are%20eaten%20away.

https://www.fluke.com/en-ph/product/electrical-testing/earth-ground/fluke-1625-2

https://www.fluke.com/en-ph/product/electrical-testing/earth-ground/fluke-1623-2

https://electrical-engineering-portal.com/good-grounding#:~:text=Grounding%20Principles&text=All%20grounding%20connections%20should%20be,capacitive%20coupling%20to%20the%20soil.

https://electrical-engineering-portal.com/good-grounding-system

https://www.schererelectric.com/blog/electrical/the-importance-of-properly-grounding-your-home/#:~:text=The%20biggest%20danger%20from%20poor,into%20building%20materials%2C%20creating%20fires.

https://www.hydroquebec.com/safety/electric-shock/consequences-electric-shock.html

https://www.thezebra.com/resources/research/house-fire-statistics/#:~:text=The%20top%20three%20causes%20of%20residential%20fires%20are%20cooking%20(50,short%20circuits%20or%20wiring%20problems.

https://www.allaboutcircuits.com/textbook/alternating-current/chpt-11/calculating-power-factor/

https://instrumentationtools.com/basics-of-grounding/

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Reliable Fluke Tools For Vibration Monitoring

Vibration is the result of moving and rotating machine parts. But how do you know when the normal vibration range is not normal anymore? Through vibration frequency and vibration amplitude. Vibration frequency indicates the number of times an object oscillates. Measurements are expressed through cycles per second or per minute (CPM). Vibration amplitude defines the magnitude of the vibration produced by the machine. They are characterized as large, fast, or forceful. With that said, how is vibration monitoring affecting your machines?

What is Vibration Monitoring?

Vibration monitoring is the process of measuring vibrations to identify the defects in a machine or in the overall condition of a system. Vibration by definition is the periodic movement of particles in opposite directions.

Why do machines vibrate?

Vibrating is normal for machines. But strong vibrations in machines may indicate a problem or defect. Here are the common factors why vibrations happen to your machines.

  • Imbalance – When there is a spot in a rotating component that is considered heavy, it will cause vibration. There can also be an imbalance when dirt has accumulated in a fan blade or if a fan blade breaks. As the machine continues to work, the effects of imbalance will increase.
  • Misalignment – Aligning parts and pieces is necessary to ensure that a machine works properly. The thermal expansion causes misalignment causing components to shift or improperly assemble after maintenance.
  • Wear – As components (big or small) may wear out over time, they can produce vibration every time they get in contact with other parts or if they travel to an area. Vibrating things usually are the broken or worn out ones.
  • Looseness  – When things are loose, especially in machines, not only will it cause vibration but also trouble. Loose parts caused by vibrations may interfere with other machine processes.

Effects of vibration on your machine

Excessive vibration to your machine can accelerate the machine wear, consume excess power, breakdown of equipment – thus resulting in machine downtime.

Best Fluke Tool for Vibration Monitoring

If you are wondering where to buy or what brand to buy to monitor the vibration of your machine, we’ve got a recommendation for you! Fluke is known to have the best maintenance tools for your specific needs. Here are the best Fluke tools for vibration monitoring.

Fluke 810 Vibration Tester

Known to last long, Fluke tools deliver accurate measurements. This Fluke 810 is no exception! This handheld vibration tester is the perfect mixture of high-end vibration analyzers and low-end vibration pens. This tester can detect vibration along three planes (vertical, horizontal, and axial planes). It can diagnose problems and recommend solutions for imbalance, misalignment, wear, and looseness. Lastly, it can also test a wide range of mechanical equipment like motors, fans, drives, gearboxes, pumps, compressors, and spindles.

Fluke 810 Vibration Tester. Photo from Fluke.com

Fluke 805 Vibration Tester

To check bearings and overall vibrations, use the Fluke 805 Vibration Tester! It has an innovative sensor design that minimizes measurement variations caused by contact pressure or device angle. It has a force sensor tip that compensates for user variance. The straightforward user interface makes it easier even for non-professionals to learn how this tool works. To indicate the pressure that needs to be applied for proper measurements, it uses a colored lighting system.

Fluke 805 Vibration Tester. Photo from Fluke.com

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your machine by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

Sources :

https://www.instrumart.com/categories/5619/vibration-monitoring#:~:text=Vibration%20monitoring%20is%20the%20process,%2C%20malfunction%2C%20or%20process%20restriction.

https://www.twi-global.com/technical-knowledge/faqs/vibration-analysis

https://www.merriam-webster.com/dictionary/vibration

https://www.fluke.com/en-ph/learn/blog/vibration/most-common-causes-of-machine-vibration#:~:text=Vibration%20can%20be%20caused%20by,axis%2C%20creating%20a%20centrifugal%20force.

https://www.fluke.com/en-us/product/mechanical-maintenance/vibration-analysis/fluke-810

https://www.fluke.com/en-us/product/mechanical-maintenance/vibration-analysis/fluke-805?query=fluke%20810

https://www.motioncontroltips.com/how-is-machine-vibration-defined/#:~:text=Machine%20vibration%20is%20a%20normal,or%20imbalances%20in%20rotating%20parts.

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How Important is Maintaining Your Control Valves?

Like any other mechanical or industrial process, maintaining your control valves also play a big role in keeping the quality of the process at its peak condition. But keep in mind that there are different kinds of valves that can be seen in most mechanical counterparts. Today, we’ll be talking about the control valves.

To give you a brief idea, control valves play an active role in any industrial plant. They act as the “backbone” seeing as they are responsible for most flow and movement of things. These parts control the pace of fluids, chemicals, gas, and steam. These components are all vital parts of making an industrial plant work. This alone makes maintaining your control valves an important factor in the maintenance department.

What are control valves used for?

Aside from the ones mentioned above, control valves entail a heavier purpose in the process. They are responsible for product quality, maintenance, and safety. Keep in mind that these are also important factors when running an industrial plant, and control valves help promote these elements to perform well. With that said, let’s take a closer look at how control valves promote the product quality, maintenance, and safety of industrial plants.

Product Quality

What entails high-quality products are a flawless process execution. If there are any hiccups or mishaps that happen with a well-oiled process, then this will impact the quality of the products. Hence, the importance of perfectly functioning control valves. Let’s just say if one of the elements gets affected, then this impacts the entire process completely. It may have a chance to be a problem with product quality as well.

Maintenance

Every mechanical instrument whether it be as small as gadgets or as big as industrial plants, every one of them needs maintenance to ensure optimum performance for years and years to come. Now come to think of it, control valves are actually one of the most important aspects of processing. This knowledge is sometimes even neglected by most electrical engineers. But as we’ve mentioned above, control valves also play a very important role in industrial plants as they hold and control the pace of fluids, chemicals, gas, and steam. If not maintained well faulty control valves has the capacity to damage the industrial plant’s bottom line. With this said, daily maintenance checks are preferred to ensure that they are working well with the entire industrial plant process.

Safety

They say that the littlest things make a huge impact, well this also applies to control valves. Control valves are also key holders for safety in the industrial field. Loose screws may lead to explosions, high temperatures are also deemed unsafe, and low-temperature levels may create defective products.

Control valves: The possible problems

Like all matters of electricity and technology, control valves are also susceptible to faults. Control valves, when plagued with the most minor errors can become big problems in the long run. When the fault is part of an entire process then it may easily affect the performance of the whole. Remember, control valves are an important part of the process and are needed to function more precisely the entire day. Here are some of the possible control valve problems that you need to watch out for…

  • Cavitation
  • Flashing
  • Erosion
  • Valve leakage
  • Choked flow
  • Stiction
  • Hysteresis
  • Deadband
  • Valve noise

Preferred maintenance strategy for control valves.

Fluke specializes in maintenance tools and test tools. If there’s a preferred maintenance strategy to apply in control valves, it’s definitely with the use of Fluke Precision Loop Calibrator. You’ll never know how accurate and handy Fluke tools are when it comes to analyzing faults and problems. This is an all-in-one tool to analyze quickly and efficiently any going on in your machines or in this case, your control valve.  

However dependable Fluke tools are, there will always be other best ways to maintain your control valves. One of the best ways is to continuously monitor and document the performance of your control valves every time you do maintenance testing. This way, you’ll be able to take note of any changes and adjustments made.

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your machine by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila. 

Sources:

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Fluke Tools And Compressed Gas Systems

Gas is known as the third state of matter. It might not be easily visible to the naked eye but we can feel it. We consume gas by breathing the air and through compressed gas systems. How do we even use compressed gas systems and how do we handle them?

What is a compressed gas system?

A compressed gas system is a gas or mixture of gases in a container having an absolute pressure exceeding 40 psi at 70 degrees Fahrenheit. It can also be a liquid having a vapor pressure. Usually, it is toxic, flammable, oxidizing, corrosive, or inert.

Uses of compressed gas systems

  1. Schools. It might sound odd but yes schools use compressed gas systems. It is used in science and engineering buildings, shops, retail, and campus dining.
  2. Laboratories and factories. It contains gases that are used for different experiments.
  3. House. Your liquefied petroleum gas is a form of the compressed gas system! That’s why you must turn off your regulator to secure the gas from leaking and being in contact with heat.

Dangers imposed by compressed gas systems

  1.  It may cause a fire. Since it is made of gases that are usually flammable, a small leak from a compressed gas cylinder is already a big threat to safety.
  2. May cause health hazards. Gases that are not naturally inhaled by our body are tagged as a hazard already. Some gases may lead to nose and throat irritation, headaches, dizziness, nausea, vomiting, confusion, and breathing difficulties.
  3. Compressed gas cylinder explosion. Due to the elevated level of pressure inside a compressed gas cylinder, improper handling of it may result in a violent movement that might result in an accidental explosion.

Proper handling of compressed gas cylinders

Here’s a list of the proper handling of compressed gas cylinders from the University of Florida. You can visit their website listed on the source to check for more.

  1. Secure all compressed gas cylinders and stick them to racks, walls, wall benches, or hand trucks with a strong chain to avoid the cylinder from falling over.
  2. Report all questionable gas cylinders immediately to the supplier for correction or replacement.
  3. Label all cylinders properly to identify the contents.
  4. Only trained personnel can transport and handle gas cylinders.
  5. Put in areas with adequate ventilation.
  6. Do not violently strike a gas cylinder. Protect it from any impact of any kind.
  7. Keep cylinders far away while in use to avoid contact with sparks, flame, or heat.
  8. There should be a valve protection cap on every cylinder unless connected to a regulator.
  9. Pair it with a functioning gas regulator when in use.
  10. Do not connect any accessory equipment with any improvised hookups or adapters.
  11. Close the cylinder valve after using it and release the pressure.
  12. Empty gas cylinders must have closed valves.
  13. Handle empty and full cylinders with care.
  14. Do not direct any high pressure on anyone.
  15. Evacuate, seal and isolate the area with a hazardous gas cylinder.

Most Adept Fluke Tools for Compressed Gas Systems

Fluke ii900 Sonic Industrial Acoustic Imager

This ergonomic and rugged acoustic imager is best used to detect leaks right away. Produced with safety as the primary concern, hence it can also be used even in noisy environments at a safe distance. With a 7-inch LCD touchscreen that shows the visual image for quick leak location identification, you won’t have a hard time looking at the measurements. It keeps your files organized by image and video tagging, annotation, and organization using folders. It visualizes the sounds that it detects from small leaks in compressed air, gas, and vacuum systems.

Fluke ii900 Sonic Industrial Acoustic Imager. Photo from Fluke.com

Fluke ii910 Precision Acoustic Imager

This acoustic imager can detect areas with insulators, transformers, high-voltage powerlines, switch gears, arrestors, busbars, high-voltage coils, breakers, and capacitors. This is an all-in-one tool for all your leaks and issues. You have full mobility and flexibility in using this acoustic imager because it has no secondary cables or devices needed. It uses the SoundSight technology that translates sounds into visual representations. This is voltage electricians, electrical test engineers, and a grid maintenance team approved!

Fluke ii910 Precision Acoustic Imager. Photo from Fluke.com

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You are in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your machine by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

https://presidium.ph/shop/?wlfilter=1&product_cat=fluke-industrial-imagers

Sources

https://www.fluke.com/en-ph/learn/blog/leak-detection/compressed-gas-systems

https://www.wisconsin.edu/ehs/hazmat/compressed-gases/#:~:text=The%20OSHA%20Hazard%20Communication%20Standard,104%20psi%20at%20130%20deg.

https://www.osha.gov/compressed-gas-equipment

https://www.ehs.washington.edu/research-lab/compressed-gas-cryogenic-fluids

https://ehs.princeton.edu/book/export/html/208

https://www.ehs.ufl.edu/about/policies/compressed-gas-cylinders-use-and-storage/

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Measuring Indoor Air Quality With Fluke Tools

Air is one thing we can’t live without. We cannot see it but we feel it and we need it. But with all the commercialization that’s happening around us, air quality is one thing that declines as time goes by. How can we assure that we are still breathing clean air that’s good for us and does not cause us any problems?

What is air quality?

Air quality is the measurement of how clean or polluted the air is. Monitoring air quality is essential because polluted air is not healthy to breathe in. Air is mostly composed of nitrogen and oxygen – two of the most abundant gases on Earth. However, it contains small portions of other gases and particles. Air Quality Index (AQI) is used to measure air quality. AQI detects the following pollutants that may be present in the air that we breathe :

  • Ground level ozone
  • Carbon monoxide
  • Sulfur dioxide
  • Nitrogen dioxide
  • Airborne particles, or aerosols

Ground-level ozone and carbon monoxide are the leading pollutants that are present in smog (smoke plus fog). These are the pollutants that pose a threat to health. The ozone layer that protects us from the harmful rays of the sun also helps us keep the air quality on Earth. Ground-level ozone is produced when the sunlight reacts with chemical emissions. These chemical emissions are commonly found in industrial facilities and emitted by cars as well.

Steps in measuring indoor air quality

  1. Locate moisture intrusion

As moisture enters a structure through joints and cracks, it may result in mold build-up. Molds may not be concerning at first but as it accumulates it may pose a serious threat to a structure. When the molds’ spores have already germinated, they may produce substances that are harmful to humans.

  1. Monitor heat loss

Heat loss occurs in areas with cracks or breaks in building seals. Thus, checking the temperature in and out of the structure will tell you immediately if there are problems. Regularly checking the temperatures along the ceilings, floors, walls, windows, doors, vents, and pipes is important to monitor their state and spot any changes. Infrared thermometers can be used to scan those to locate the heat source and spot broken seals.

  1. Measure indoor air quality

Measuring air quality promotes the overall health and productivity of the environment. It includes the measurements of air temperature, relative humidity, airborne particle concentrations, and levels of carbon monoxide gases. Using an airflow meter, we can measure the movement and pressure of air in the building. This will help us to assess the condition of the ventilation and exhaust systems.

  1. Examine furnaces and boilers

Performing a scan of the furnaces and boilers will indicate the spots that need repair. CO2 levels also tell us if there are problems with the exhaust system or if there are any leaks around the area.

  1. Verify HVAC system performance

HVAC, also known as Heating, Ventilation, and Air conditioning system is the system used for moving air between indoor and outdoor areas. It also includes heating and cooling in residential and commercial buildings. Also, they include a filter to maintain a healthy level of humidity for the optimal comfort of the people. Since the HVAC system may run 24/7, especially for commercial buildings, it might be prone to electrical system failures.

Fluke Tools that work best in measuring air quality

There are different steps in measuring air quality. Thus, it is important to use reliable and durable tools for it. Do you still have no brand in mind? Fluke is the way to go! Known to deliver quality products that give accurate measurements, Fluke tools will help you make quick decisions. Here are the top Fluke tools you can use to measure air quality.

1. 561 HVAC Infrared & Contact Thermometer

This lightweight contact thermometer is used for measuring things at a distance. It measures temperature that ranges from -40°C to 550° C (-40°F to 1022°F). It can measure small objects and large areas without the need to shut down the equipment. This handy and easy-to-use IR thermometer can measure hot, moving, or electrically charged objects while keeping you safe.

561 HVAC Infrared & Contact Thermometer. Photo from Fluke.com

2. Fluke 971 Temperature Humidity Meter

This compact and lightweight Humidity meter has a backlit display that will help you view the measurements even when it’s dark. The low battery indicator will inform you right away when it’s time to charge the meter again. It measures temperature range from -20 °C to 60 °C (-4 °F to 140 °F)  and relative humidity from 5% to 95%.

Fluke 971 Temperature Humidity Meter. Photo from Fluke.com

3. Fluke 985 Particle Counter

With its long battery life, you can work with it the whole day and measure a ton of essentials. The Large 3.5 QVGC Color display is for easy navigation and viewing with intuitive icons and large font options. The memory can store 10,000 record storage that gives you quick access to historical data. Data can be viewed in a traditional tabular or trend graph view at the user’s preference so you can personalize it based on what suits you better.

Fluke 985 Particle Counter. Photo from Fluke.com

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your machine by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

Sources:

https://www.fluke.com/en-ph/learn/blog/energy-efficiency/best-tools

https://www.greencap.com.au/news/2021-07-moulds-damaging-impact-risk-review

https://www.petro.com/resource-center/what-is-hvac

https://scijinks.gov/air-quality/#:~:text=Air%20quality%20is%20a%20measure,Air%20Quality%20Index%2C%20or%20AQI.

https://www.fluke.com/en-ph/product/temperature-measurement/ir-thermometers/fluke-561

https://www.fluke.com/en-ph/product/building-infrastructure/indoor-air-quality-testing/fluke-971

https://www.fluke.com/en-us/product/building-infrastructure/indoor-air-quality-testing/fluke-985

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Top 3 Best Fluke Tools for Acoustic Imaging

Close your eyes. What do you see? Nothing – just complete darkness, right? Have you ever wondered how visually impaired individuals are able to navigate around? Since one of their senses is impaired, they rely on their other senses to move around. People with a sense of sight, do not pay that much attention to the sounds that they hear. But for visually impaired people, hearing is their primary sense. They rely on sounds to make sense of things around them. But just like any of our senses, we can only hear a certain range of sounds. The human ear can hear sounds within the range of 20 Hz to 20 kHz. But there are sounds that we cannot hear. Sounds of gas leaks in a structure are one of them.

In every 1 out of 5 fires in Bangladesh, it has been determined that gas leaks are the cause. You can’t see gas, right? The only way to detect it is through sound. The process is called acoustic imaging. This comes in handy, especially for people who are dealing with gas most of the time.

What is acoustic imaging?

Acoustic imaging is the process of converting sounds into meaningful images. The sounds that the built-in microphones detect are sounds that aren’t audible to human ears. It allows us to quickly detect and address any problem like gas leaks or any kind of leaks that can happen within our structure. Gas leaks can cause fires and incur more damage to the structure or a system when not properly tended to right away.

What to look for in an acoustic imager?

Gas leaks, compressed air leaks, and vacuum system leaks are catastrophic events that are highly preventable when we detect them right away. Here are some things to consider when looking for an acoustic imager.

1. Operation

Since we are dealing with gas and other kinds of leaks, ensuring the safety of the operator is a priority. It is best to use a device that can be held using one hand only. The other hand can be used for support and holding onto railings.

2. Decision Support

Acoustic imagers that classify and assess the severity of the situation would be helpful. It helps managers to make quick and accurate solutions to problem.

3. Software

Choose the software that matches your needs. Choosing suitable features will help you make decisions for preventive maintenance faster. Thus, incurring less downtime in your venture.

4. Number of microphones.

More microphones mean more sounds to be picked up. As the number of microphones increases, the signal-to-noise ratio improves as well.

5. Frequency Range.

The distance or range into which you measure varies depending on which sound range you want to gather information.

6. Analytics.

The acoustic imager should be able to deliver sensible and reliable information so that you can address the issue properly. If not, a miscalculation or a misjudgment of the situation can cause you more damage.

7. Battery

Your acoustic imager should last if possible. It should enable you to change batteries in no time to continuously work on detection and preventive measures.

3 Best Fluke tools for acoustic imaging

With that said, this maintenance activity that might be considered minute to some requires a very dependable measurement tool! Out of the very competitive market, Fluke is known to deliver quality results and ensure the safety of the person conducting the maintenance. Here are some of the best Fluke tools made for acoustic imaging.

1. Fluke ii910 Precision Acoustic Imager

The Fluke ii910 Precision Acoustic Imager has 64 ultrasonic microphones that detect the sound. The microphones are small enough that they are contained in this compact yet powerful imager. Paired with the beamforming technology, Fluke ii910 detects the sound and bounces it back to the source.

Fluke ii910 Precision Acoustic Imager. Image from Fluke.com

2. Fluke ii900 Sonic Industrial Imager

With its rugged and ergonomic design, the 7-inch screen of Fluke ii900 wouldn’t be a bother to grip on. It is very user-friendly and even people with no experience can use it right away. With 20 GB storage capacity, Fluke ii900 can store a lot of information without risking the performance.

Fluke ii900 Sonic Industrial Imager. Image from Fluke.com

3. Fluke DS701 Diagnostic Scope

Fluke DS701 Diagnostic Scope has high-definition dual view camera and a processor that renders a smooth, clear, and consistent image. You can enlarge the image with its macro zoom and micro zoom function. It is also able to adjust the lighting to capture the best image.

Fluke DS701 Diagnostic Scope. Image from Fluke.com

Get your Fluke tools through an authentic source!

Hey, you made it to the bottom! Are you currently looking for the best-performing test tools in the market to run daily maintenance checks on your machines? You’re in luck cause Presidium PH is an authorized distributor of Fluke test tools in the Philippines. Prevent these faults from penetrating your machine by using the best test tools there are!

If you want to know more about Fluke tools and their functions, visit our website for more info! This is a one-stop shop for the best test tools within Metro Manila.

SHOP NOW: https://presidium.ph/shop/?wlfilter=1&product_cat=fluke-industrial-imagers

Sources:

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