Cogeneration captures heat from energy-intensive industrial methods and puts it back to work. Basically, steam is the outcome of this process. And that steam can lead to a turbine generator or warm other components of the facility. For instance, heat recovery can increase energy efficiency by 30 percent or more. Cogeneration has accumulated a lot of attention. As a result, sophisticated and almost turnkey cogeneration solutions are now available in a variety of sizes.

Here are the three key areas of the cogeneration process to help your plant maximize productivity.

Enhancing heat recovery

Everything that permits heat to escape from a heat recovery system decreases efficiency. Insufficient or damaged insulation and failed steam traps are two areas that merit close attention. To find failed insulation, begin with a careful visual inspection. A thermal imaging tool is a big help here. Initially, what may look good to the naked eye may look completely different when viewed with a thermal imager. Inspection of all insulated piping and equipment with a thermal imager should be performed annually and after any maintenance that requires the removal of insulation.

Optimizing mechanical systems and equipment

Thermal imaging can also guide with repairing mechanical problems that can diminish the efficiency and reliability of a cogeneration operation. A vibration tester can then track the cause of overheated mechanical parts that have been detected with a thermal imager.

Peak Efficiency Cogeneration: Improving electrical systems

Electrical inefficiencies in cogeneration systems can be in both the electrical generation and distribution system and in electrical equipment that operates as part of the cogeneration system. If the generator of the cogeneration facility is providing a huge number of inductive loads, for instance, motors and transformers, it may be running at a poor power factor. Increasing power factor correction capacitors in the electrical distribution system will innovate the power factor, and more power from the generator will be available to do useful work in the distribution system.

Peak efficiency cogeneration maximizes the power of combined heat and proper with proper measurement and maintenance in three aspects in order to help your plant maximize reliability. Visit https://presidium.ph/ for more information.