Detect Air Leaks Faster with Fluke ii900 Sonic Industrial Imager

Companies involved in heavy equipment manufacturing relies heavily on compressed air to run tools and processes. With this, production lines and its operators are proactively preventing and on the lookout for any signs of leaks, as even a tiny air leak can result in product and energy waste, and lost production time.

In line with this, a leading heavy equipment company recently found a way to prevent air leaks.

 

The company, which uses around 1800 to 2600 CFM of compressed air each day, runs up to 200 torque tools per line and process equipment to move large sheets of half-inch steel and positioning of parts.

 

Relying on compressed air to power up their operations, any sign of leakage can potentially result in higher demand for air pressure and raises the risk of having an inadequate amount of compressed air to supply its tools and process equipment.

 

To address this, Fluke offered the company a chance to test its Fluke ii900 Sonic Industrial Imager.

 

Equipped with an array of tiny and super sensitive microphones that detect sounds from human hearing to the ultrasonic range, the Fluke ii90 allows its users to visualize sound.

 

“Being able to visualize where the problem adds another dimension,” says the company’s maintenance manager. “You can identify which thread, fitting, or hose is affected. Being able to pinpoint where the leak is coming from on that image is extremely exciting.”

 

This enables its users to visually scan large areas from up to 50 meters (164 feet) away, effectively making it easier and faster to detect leaks at the plant and paving the way for the company to reduce hours of labor spent to resolve such task.

 

With the use of Fluke ii900, the company can now easily detect and repair 30 or 40 leaks in just a couple of hours. An additional benefit of using ii900 is that they can also use it during production hours and still be able to capture leaks at the rafter level-up to 20 to 30 feet away, despite their extremely loud working surrounding.

 

“Before we never thought of testing for air leaks during production because we couldn’t shut down the aisles and move people out of the area to go and look at a potential leak,” says the manager.

 

With Fluke ii900, the company and its team can now conveniently stand on the sideline and detect any signs of air leaks, without affecting their work.

 

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Difference of Preventive, Predictive, and Proactive Maintenance

Every maintenance team aspires to keep their machines and equipment running at maximum efficiency and with minimum unplanned downtime. However, achieving this requires the best type of maintenance that your operations can always provide consistently.

In today’s modern maintenance processes, there are various techniques and equipment that has become more automated and convenient.

In line with this, here’s a quick comparison of the three (3) most commonly used maintenance practices in machines and equipment today:

Preventive Maintenance

Preventive maintenance is done through regularly scheduled upkeep for machines and equipment to help reduce failure and maximize its effectivity. It is important to understand that preventive maintenance intervals are typically based on recommendations from equipment manufacturers rather than on specific data related to each machine. Of all the three processes, preventive maintenance is proven to be more cost effective as it saves energy by keeping equipment running efficiently.

Predictive Maintenance

Predictive maintenance, on the other hand, is designed to address potential equipment problems before they cause a breakdown. Rather than performing maintenance tasks based on time intervals, this process uses data gathered from the equipment to determine when and what to perform maintenance on. It applies algorithms to that data to find trends in key indicators, such as temperature, vibration, electrical, pressure, and other measurable factors that can indicate when a failure is likely to happen.

Much of the data used in these calculations are collected in real time with infrared technology while the equipment is running. This helps create a more accurate and comprehensive picture of both individual assets and the health of the operation.

Proactive Maintenance

By collecting baseline data, tracking trends, and analyzing findings after fault indications are found, a proactive maintenance strategy helps organizations perform maintenance only when necessary, based on gathered information. It can also help make predictive and preventive maintenance programs work more efficiently to avoid the root causes of machine failure, address problems before they arise, and extend machine life.

However, the biggest challenge in establishing a proactive maintenance program is determining when to directly apply your maintenance resources. Analyzing the data from both healthy and faulty equipment can help you determine when a piece of equipment may fail. But, because most organizations have limited maintenance resources, the next challenge is to decide which failures pose the biggest risk to your operation.

Successful maintenance would need high-quality testing equipment that can help your personnel determine their course of action. Moreover, Predictive and Proactive maintenance, which rely on real-time data requires excellent testing equipment to conduct these maintenances successfully.

With Fluke, you can expect to have the best and industry-trusted equipment to provide accurate results on your maintenance operations.

If you’re looking for Fluke testing tools and Fluke Calibration, Presidium.PH Corporation is your top choice. As one of the most trusted authorized distributor of Fluke products in the country.

What are you waiting for? Get your hands on our wide array of Fluke testing tools and Fluke Calibration now! Visit our website at www.presidium.ph

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